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-   -   Monkman33's Long and Slow "Process" (https://rotarycarclub.com/showthread.php?t=17462)

Monkman33 07-07-2013 01:47 PM

5 Attachment(s)
http://rotarycarclub.com/rotary_foru...1&d=1373221573

http://rotarycarclub.com/rotary_foru...1&d=1373221573

http://rotarycarclub.com/rotary_foru...1&d=1373221573

http://rotarycarclub.com/rotary_foru...1&d=1373221573

http://rotarycarclub.com/rotary_foru...1&d=1373221573

Monkman33 07-07-2013 01:51 PM

5 Attachment(s)
these are the EGT thermocouples I am using the the sensor connection.

http://rotarycarclub.com/rotary_foru...1&d=1373221806

Here is the reference picture I used to plan out my locations: I forget the source (sorry, my bad)

http://rotarycarclub.com/rotary_foru...1&d=1373221806

And getting it all done:

http://rotarycarclub.com/rotary_foru...1&d=1373221806

http://rotarycarclub.com/rotary_foru...1&d=1373221806

http://rotarycarclub.com/rotary_foru...1&d=1373221806

GySgtFrank 07-07-2013 01:52 PM

Love the car. Good work, should be a lot of fun when you get it running again.

Monkman33 07-07-2013 01:54 PM

5 Attachment(s)
http://rotarycarclub.com/rotary_foru...1&d=1373222056

http://rotarycarclub.com/rotary_foru...1&d=1373222056

http://rotarycarclub.com/rotary_foru...1&d=1373222056

http://rotarycarclub.com/rotary_foru...1&d=1373222056

http://rotarycarclub.com/rotary_foru...1&d=1373222056

Monkman33 07-07-2013 02:02 PM

5 Attachment(s)
I finally got back to work a little bit ago and was able to start purchasing parts for the FD again so here is the new pile of goodies:
ACT HD Pressure Plate w/ SS Disk. ACT Pro-Lite Flywheel. Innovate TC4 and LC1. Adaptronic e1280s.

http://rotarycarclub.com/rotary_foru...1&d=1373222247

http://rotarycarclub.com/rotary_foru...1&d=1373222247

flywheel installed:

http://rotarycarclub.com/rotary_foru...1&d=1373222247

IRP informed me that they installed a new pilot bearing, but I didn't do a good job of keeping it from getting dirty and there was some noticeable dirt/grime in it from sitting near the open end of my garage on a couple windy days. I just didn't think to cover that spot with tape. So I opted to pop in a new one and seal it up this time.

http://rotarycarclub.com/rotary_foru...1&d=1373222247

http://rotarycarclub.com/rotary_foru...1&d=1373222247

Monkman33 07-07-2013 02:07 PM

5 Attachment(s)
http://rotarycarclub.com/rotary_foru...1&d=1373222678

http://rotarycarclub.com/rotary_foru...1&d=1373222678

Clutch disk and pressure plate installed. This is absolutely a CAKE job when the engine is on a stand and you can have it facing upwards. WAY easier than underneath the car. But I guess that is true for almost any engine work. I think I just noticed it more on the pressure plate/clutch job specifically.

http://rotarycarclub.com/rotary_foru...1&d=1373222678

Got some more misc pieces for the fuel system from FFE.

http://rotarycarclub.com/rotary_foru...1&d=1373222678

Here is the FFE 4 injector rail for the excessive manifold in its development:

http://rotarycarclub.com/rotary_foru...1&d=1373222678

Monkman33 07-07-2013 02:12 PM

5 Attachment(s)
FFE Rails:

http://rotarycarclub.com/rotary_foru...1&d=1373223023

Adaptronic e1280s with long flying lead harness:

http://rotarycarclub.com/rotary_foru...1&d=1373223023

Innovate TC4 and LC1:

http://rotarycarclub.com/rotary_foru...1&d=1373223023

And for the current progress on the interior:

Got the seats and bins removed:

http://rotarycarclub.com/rotary_foru...1&d=1373223023

Dash removed:

http://rotarycarclub.com/rotary_foru...1&d=1373223023

Monkman33 07-07-2013 02:16 PM

4 Attachment(s)
http://rotarycarclub.com/rotary_foru...1&d=1373223225

Had to remove the AC to get the evaporator and heater core out. I'm not cutting any corners on this carpet install. I don't want to run the risk of any sagging or non-oem level of quality. Plus, it will be a good time to refurbish the foam seals in all of these components.

http://rotarycarclub.com/rotary_foru...1&d=1373223225

Everything out:

http://rotarycarclub.com/rotary_foru...1&d=1373223225

This is the Tfent Carpet that will be going in. I have had this in its box for years. I am very lucky that rodents didn't get to it at some point, especially considering it spent a year or more in a storage unit.

http://rotarycarclub.com/rotary_foru...1&d=1373223225

Monkman33 07-07-2013 02:21 PM

5 Attachment(s)
My stepfather and family wanted to help out with the car in some way and when I told him I was going to order some black leather seat skins, he said he would rather take them down to a local guy here in the Tri-Cities to get them redone for me. He had his truck interior done by this shop and said they wouldn't disappoint. I was beyond grateful for the financial help and the fact that they are supportive in this build as they know how long I have been researching and working on this car.

Seats before: (not terrible, but not good either)

http://rotarycarclub.com/rotary_foru...1&d=1373223502

http://rotarycarclub.com/rotary_foru...1&d=1373223502

http://rotarycarclub.com/rotary_foru...1&d=1373223502

http://rotarycarclub.com/rotary_foru...1&d=1373223502

http://rotarycarclub.com/rotary_foru...1&d=1373223502

Monkman33 07-07-2013 02:25 PM

5 Attachment(s)
http://rotarycarclub.com/rotary_foru...1&d=1373223759

http://rotarycarclub.com/rotary_foru...1&d=1373223759

Here is the embroidery on the headrests: This was done by Short Dog Embroidery, another local small business here in Tri-Cities:

http://rotarycarclub.com/rotary_foru...1&d=1373223759

http://rotarycarclub.com/rotary_foru...1&d=1373223759

And here is the shop the seats went to: Antonio is the owner. He used to work for Bud who started the shop and then bought the business from him when Bud retired. His son is the one who did my seats. I even dropped off the new seatbelt straps for the seats and they installed those too.

http://rotarycarclub.com/rotary_foru...1&d=1373223759

Monkman33 07-07-2013 02:30 PM

5 Attachment(s)
And here are the seats!

http://rotarycarclub.com/rotary_foru...1&d=1373224070

http://rotarycarclub.com/rotary_foru...1&d=1373224070

http://rotarycarclub.com/rotary_foru...1&d=1373224070

http://rotarycarclub.com/rotary_foru...1&d=1373224070

RedlineGoods did these up to match: Console cover, shift boot and E brake boot:

http://rotarycarclub.com/rotary_foru...1&d=1373224070

Monkman33 07-07-2013 02:31 PM

That's it for now. Once I get more progress completed I will post up some more. TTT, I'm hoping I can still pick your brain for the bulkhead connector advice at the firewall. :-)

WE3RX7 07-07-2013 03:41 PM

The seats turned out really nice! It's difficult to find a good upholstery shop in my area... be grateful you had those guys!

Looking forward to the rest of the build.

Monkman33 07-07-2013 04:39 PM

Quote:

Originally Posted by WE3RX7 (Post 249523)
The seats turned out really nice! It's difficult to find a good upholstery shop in my area... be grateful you had those guys!

Looking forward to the rest of the build.

Thanks! I am waiting on my turbos to come back. They are currently at BNR to get the upgraded compressor wheel, and then they are going to Turblown to do their abraidable seal coating on the inside of the compressors (similar to the concept in the 99 spec). Bryan at BNR has told me that this will limit the peak power as that extra space helps the compressor make a bit more top end flow, however, the tighter clearance should help spool and make a more efficient midrange powerband. Perfect! That is exactly what I am looking for.

Once the turbos are back, I can test fit the whole setup with the xcessive lim and ra omp adapter with the mikuni omp. Lots of "maybe it'll fit" going on here at the moment.

Monkman33 07-21-2013 11:56 AM

5 Attachment(s)
So, after sitting in its packaging for years, I sent my RedLineGoods center console cover back to them to re-stitch it with silver thread to match the seats. And decided that it would be a good time to do the install.

Quick overview:
If you can get someone to help you... do it. An extra set of hands was a definite must!
Dont let leather sit for years and then expect it to unfold without some residual markings left.
Be patient. My lines didn't end up exactly how I wanted them because I got into a hurry by the end of the second night. (technically third)
I now know why I would pay a professional shop to do this.


The first night was removing the stock covering... which was in perfect shape, and I am an idiot in hindsight. I should have just bought one in crappy shape and sold this one for a profit. But, you live and learn. (probably not in my case) I left the stock foam layer to give the leather a bit of the "cushy" feel. Then I stretched the leather so both holes lined up and put the grommets back in to hold it in place. I left it like this overnight to allow the leather to settle out a bit.

http://rotarycarclub.com/rotary_foru...1&d=1374428034

Here it is stripped down. Still kicking my self for tearing apart a mint OEM one.

http://rotarycarclub.com/rotary_foru...1&d=1374428034

Leather stretched over and left to sit for a night.

http://rotarycarclub.com/rotary_foru...1&d=1374428034

The stuff I used to stick the new one on. Its pretty good stuff. Paint it on, let it dry, sticks to itself like crazy! It takes multiple layers on the backside of the leather to make it stick right. But once it's on... not chance it's coming off.

http://rotarycarclub.com/rotary_foru...1&d=1374428034

left the grommets in and just rolled the leather back to make sure it started exactly where I wanted it to.

http://rotarycarclub.com/rotary_foru...1&d=1374428034


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