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-   -   In Chamber Testing (https://rotarycarclub.com/showthread.php?t=11680)

NoDOHC 07-12-2010 09:20 PM

Correct me if I am completely mistaken, I will try to explain the figure.

The diagonal lines indicate the position of each component as the rotor rotates.

The angle indications are in rotor degrees, not eccentric shaft degrees.

The distance from the left indicates degrees of rotation when that region of the chamber burned.

The different lines are the different ignition timing settings that clearly cause significantly different behavior.

The trailing side seems to be the weird one, the flame front displacement seems to shift nicely for all points below the leading plug.

It looks like the flame front is traveling forward just fine, it is the backward part of the curve that confuses me. This would seem to indicate the the flame front follows the rotor rather than the housing (which makes sense, the rotor has the dish).

I think I see why it knocks right above the trailing plug, the flame front actually reverses direction there (although not relative to the rotor). This must be right at the quench boundary at the edge of the rotor dish (probably when it meets the cusp on the housing).

Do you know what the engine speed was for this test? Do you know the manifold pressure? (I would guess NA).

It appears that at 20 BTDC, the leading front has basically dissipated by 45 degrees (Eccentric shaft, 15 rotor) (which makes sense why you observed the highest pressures when the peak occured at 45 degrees)

Here is a theory about what is causing your knock on too much timing advance. Knock is typically caused by some shock wave colliding with the flame front (it can be a second flame front). My thought is that the leading and trailing sparks both touch off the mix in the chamber if the timing is advanced too far, this results in the two flame fronts colliding while they are stil moving very quickly. To test this, you could try unplugging the trailing plugs or adjusting the ignition split and observing what difference it makes.

This research is awesome. Where did you find that diagram?

Barry Bordes 07-13-2010 09:32 AM

Quote:

Originally Posted by NoDOHC (Post 123311)
Correct me if I am completely mistaken, I will try to explain the figure.

The diagonal lines indicate the position of each component as the rotor rotates.

The angle indications are in rotor degrees, not eccentric shaft degrees.
I believe they are in shaft degrees.

The distance from the left indicates degrees of rotation when that region of the chamber burned.

The different lines are the different ignition timing settings that clearly cause significantly different behavior.
X is observed through a quartz window, O is taken from an ion plug, and the other two are calculated.

The trailing side (due to squish influence ) seems to be the weird one, the flame front displacement seems to shift nicely for all points below the leading plug.

It looks like the flame front is traveling forward just fine, it is the backward part of the curve that confuses me. This would seem to indicate the the flame front follows the rotor rather than the housing (which makes sense, the rotor has the dish).
We should think of the mixture flowing like a river and ignition spacing like dropping two rocks into it. Each wave travels downstream easily, upstream not so well. But what happens when the two waves collide? This interaction slows the flame speed (notice the dogleg in the LL at the bottom of the graph).

I think I see why it knocks right above the trailing plug, the flame front actually reverses direction there (although not relative to the rotor). This must be right at the quench boundary at the edge of the rotor dish (probably when it meets the cusp on the housing).

Do you know what the engine speed was for this test? Do you know the manifold pressure? (I would guess NA).
The X Measurments were done through Quarts windows NA at 1000rpm.

It appears that at 20 BTDC (ATDC?) , the leading front has basically dissipated by 45 degrees (Eccentric shaft, 15 rotor) (which makes sense why you observed the highest pressures when the peak occured at 45 degrees)


Here is a theory about what is causing your knock on too much timing advance. Knock is typically caused by some shock wave colliding with the flame front (it can be a second flame front). My thought is that the leading and trailing sparks both touch off the mix in the chamber if the timing is advanced too far, this results in the two flame fronts colliding while they are stil moving very quickly. To test this, you could try unplugging the trailing plugs or adjusting the ignition split and observing what difference it makes.

This research is awesome. Where did you find that diagram?
This is from a Mazda paper Rotary86v6a4, Fig. 14, showing flame propagation.

NoDOHC, thanks for the input.
Barry

NoDOHC 07-13-2010 10:11 PM

Shaft degrees makes more sense in the diagram (the rotor would have moved quit a bit further at 90 degrees). I think I was second guessing myself.

The reason I consider the ignition event to be at 20 BTDC is that there is observeable flame front propagation before 0 degrees, which excludes the ATDC option. It is strange that they neglect to indicate ATDC or BTDC.

I saw the reference earlier, I meant where did you find the paper? Is that an SAE paper?

This explains what I saw in several articles about trailing plug positioning, that further up the housing (rotor clears it earlier) is preferred for peak power.

edit: It would be really awesome to see what the flame front does at 7,000 rpm....

vex 07-14-2010 10:17 AM

Quote:

Originally Posted by Barry Bordes (Post 123263)
The sensor specs are ±1% for Combustion.
The timing trigger that I fabricated adjacent to Mazda’s timing wheel would be the area for greatest possible error.

To check this a test run is then made where the engine ignition is cut at 6000 rpm and the throttle is opened fully. This double-checks TDC in relation to the logged actual compression hump.

To my knowledge the rest are calculations.

By sensor specs for combustion do you mean the transducers? Out of curiousity how did you calibrate your transducers? Did they calibrate them for you and ship them with a cert of it (sorry for the questions, it's the engineer in me again--we've been repeatedly told "never trust some one elses calibration unless you absolutely have to"). Would I be correct in assuming the sensors are linear in nature until a certain point, or are they non-linear from min-read to max? (out of curiosity do you know what the resolution of your timing sensor is? ie: can it read only 1 degree or can it read minutes, or seconds?)

If you know the calculations they're running for any given reading you can easily perturb the uncertainties to get a culmulative percentage of error. That way you can at least know the accuracy of your results. From my glances you could be on the mark or you could be slightly off. Without the error it's hard to gage application to different stress/repeatabilty.

Barry Bordes 07-14-2010 05:27 PM

Quote:

Originally Posted by vex (Post 123449)
By sensor specs for combustion do you mean the transducers? Out of curiousity how did you calibrate your transducers? Did they calibrate them for you and ship them with a cert of it (sorry for the questions, it's the engineer in me again--we've been repeatedly told "never trust some one elses calibration unless you absolutely have to"). Would I be correct in assuming the sensors are linear (yes linear) in nature until a certain point, or are they non-linear from min-read to max? (out of curiosity do you know what the resolution of your timing sensor is? ie: can it read only 1 degree or can it read minutes, or seconds?)

You realize at 360º X 8000 rpm it is taking at almost 3 million samples /min. My laptop is the restriction right now and I would like to add 2 more sensors ( for intake and exhaust ports).

If you know the calculations they're running for any given reading you can easily perturb the uncertainties to get a culmulative percentage of error. That way you can at least know the accuracy of your results. From my glances you could be on the mark or you could be slightly off. Without the error it's hard to gage application to different stress/repeatabilty.

Vex, check out this info, (Very accurate and cost effective, an interesting combination).

For aircraft testing instrumentation we had to recertify sometimes every six months. I don't want to certify different dynos for the FAA or DOT. I want it to be accurate but I will pass on recertification.

Really I just want to know is this log an improvement or have I gone too far!
I am using it just like our Datalogit tuning for AFR, transition, etc.

http://www.optrand.com/Papers/fisita98/fisita98.htm

Barry

vex 07-14-2010 07:00 PM

Oh believe me I know about samples and windowing. It's annoying as crap ;) Hence why I asked the question.

As for the 3 million/min... why do you make me do math? I hate math! so you'd be sampling at 48khz unless you wish to avoid windowing then you'd need to sample at 96khz. Is the timing sensor hall or optical? (I'm trying to estimate the sensor error to guesstimate the perturbed error)

so your calibration uncertainty is 0.04% which ain't bad. If you can nail down the timing uncertainty it will be easy enough to get an uncertainty plot for the pressure distribution.

Barry Bordes 07-15-2010 02:10 PM

Quote:

Originally Posted by vex (Post 123527)
Oh believe me I know about samples and windowing. It's annoying as crap ;) Hence why I asked the question.

You are over my head with windowing functions.

As for the 3 million/min... why do you make me do math? I hate math! so you'd be sampling at 48khz unless you wish to avoid windowing then you'd need to sample at 96khz. Is the timing sensor hall or optical? (I'm trying to estimate the sensor error to guesstimate the perturbed error)

The system, I think is 80Khz, and it uses an optical pickup.

so your calibration uncertainty is 0.04% which ain't bad. If you can nail down the timing uncertainty it will be easy enough to get an uncertainty plot for the pressure distribution.

Barry

vex 07-15-2010 03:36 PM

Quote:

Originally Posted by Barry Bordes (Post 123594)
Barry

Windowing occurs when you sample something too slowly and the result is a different reading altogether. For instance say you take a sample of a simple sine wave with a frequency (i'll keep it simple) of 4khz. If you sample that same sine wave at some other frequency that is less than 4khz you could get some surprizing results. Windowing would occur and you may end up looking at a cosine wave with a frequency of 2.3khz and a different amplitude that fluctuates over time. Not exactly what you're looking at? For DAQ's it is a good rule of thumb to sample at twice the frequency than what your expecting to be as your function. IE: if you are ever going to see 48khz in a function you'd want to sample double that to ensure you don't have window the function.

There is also another windowing occurance which usually helps in DAQ systems and is fairly easily explained in the following wiki article:
http://en.wikipedia.org/wiki/Window_function

Barry Bordes 07-16-2010 07:35 AM

Quote:

Originally Posted by vex (Post 123598)
Windowing occurs when you sample something too slowly and the result is a different reading altogether. For instance say you take a sample of a simple sine wave with a frequency (i'll keep it simple) of 4khz. If you sample that same sine wave at some other frequency that is less than 4khz you could get some surprizing results. Windowing would occur and you may end up looking at a cosine wave with a frequency of 2.3khz and a different amplitude that fluctuates over time. Not exactly what you're looking at? For DAQ's it is a good rule of thumb to sample at twice the frequency than what your expecting to be as your function. IE: if you are ever going to see 48khz in a function you'd want to sample double that to ensure you don't have window the function.

There is also another windowing occurance which usually helps in DAQ systems and is fairly easily explained in the following wiki article:
http://en.wikipedia.org/wiki/Window_function

Vex,

I believe the program will throw an error code when the data is not acceptable.

Barry

scotty305 07-18-2010 05:02 PM

Quote:

Originally Posted by vex (Post 123598)
For DAQ's it is a good rule of thumb to sample at twice the frequency than what your expecting to be as your function. IE: if you are ever going to see 48khz in a function you'd want to sample double that to ensure you don't have window the function.

I don't mean to be contrary, but I received the same 'sample at double the input signal frequency' advice from textbooks and some professors. Other professors with more real-world industry experience advised that data will be much more useful when sampled at no less than 5-10x the signal frequency. Try sampling a 100Hz sine wave at 200Hz, the plotting the results... it's not going to look much like a sine wave. If you logged a fuel injector its operating frequency, the indicated duty cycles would always be 0%, 50% or 100%... Personally I'd like to at least know +/-10%.


80kHz sounds like a very reasonable sampling rate. Assuming the sensor responds quickly enough, an 80k sample rate will give you one datapoint every ~0.5 eccentric shaft degrees at 6500 RPM.

Compare this to the RX-7 'crankshaft' position sensor which has one tooth every 30 degrees... I wonder if your ECU's ignition timing accuracy is better or worse than +/- 0.5 degrees? If your logger has a spare input it would be very interesting to monitor the ignition trigger signals in addition to chamber pressure, either by tapping into the 0/5V signal going from the ECU to the ignitor or by tapping the wire between the ignition coil and ignitor (careful, this will be over +20V due to inductive flyback... make sure the logger can handle it).

vex 07-19-2010 09:47 AM

Quote:

Originally Posted by scotty305 (Post 123814)
I don't mean to be contrary, but I received the same 'sample at double the input signal frequency' advice from textbooks and some professors. Other professors with more real-world industry experience advised that data will be much more useful when sampled at no less than 5-10x the signal frequency. Try sampling a 100Hz sine wave at 200Hz, the plotting the results... it's not going to look much like a sine wave. If you logged a fuel injector its operating frequency, the indicated duty cycles would always be 0%, 50% or 100%... Personally I'd like to at least know +/-10%.

You're right. I forgot the word 'least' after at.

Barry Bordes 07-25-2010 12:25 PM

This is the way we can get more area under the curve. Notice that the end that changes most is the leading peak pressure end. If you could view each firing of the rotor it would look similar to the five curves shown with not much movement of the trailing tail.

http://i287.photobucket.com/albums/l...ustionlate.jpg

Barry Bordes 08-05-2010 10:30 AM

Good news and bad news.

As the mean effective pressure has increased through changes in timing a new problem has arisen. Preignition!

The in-chamber testing can show us the beginning of combustion pressure from the small ignited kernel of flame front, but it is so small at first that the pressure change usually only shows an increase after about 5º of eccentric movement (15º BTDC advance starts showing pressure at 10º BTDC). Imagine our surprise when we started seeing a pressure rise starting at 28º BTDC!

The crazy thing is that it made more power and no real detonation!

Barry

http://i287.photobucket.com/albums/l...reignition.jpg

NoDOHC 08-05-2010 09:45 PM

The curve is ugly, but I like the timing! You should be about peak power at this point (12-18 degrees ATDC for peak pressure).

Keep up the good work! (Try not to hurt your engine, I don't know how safe it is to run a turbo at optimal ignition timing. Most turbo cars I have seen run REALLY retarded.

Barry Bordes 08-06-2010 06:30 AM

Quote:

Originally Posted by NoDOHC (Post 125370)
The curve is ugly, but I like the timing! You should be about peak power at this point (12-18 degrees ATDC for peak pressure).

Keep up the good work! (Try not to hurt your engine, I don't know how safe it is to run a turbo at optimal ignition timing. Most turbo cars I have seen run REALLY retarded.

Notice that this is not the pressure chart but the burn rate. It is ugly but fairly typical. There seems to be a wave cycle of burning.

The proper term for what is happening is probably auto-ignition.

I think Honda has the answer with their two stroke experiments into Active Radical Combustion.

“When the spark plug fires and ignites the fuel mixture, some of the fuel is isolated from the resulting flame by the exhaust still in the cylinder, and does not burn. What Honda has done is to develop a way to ignite all the fuel in the cylinder by using the properties of auto-ignition, and has termed this process Activated Radical Combustion. This title is derived from the way fuel actually ignites. When the fuel is brought to the right pressure and temperature, the molecules break down into what are known as active radical molecules. These are highly unstable chemical compounds which are an intermediate step in the actual combustion reaction. When hot exhaust gas remains in the cylinder, it contains a small percentage of active radical molecules; when these are combined with the incoming fuel charge, the resulting mixture begins to auto-ignite at lower temperature that a pure gasoline/air mixture. What we currently associate with auto-ignition is engine knock, a phenomenon that occurs when the fuel ignites before the spark plug fires, while the piston is still on the up-stroke”

I am working with a Gorilla (Jonathan) and a Trout2 (Jack) on this project.

The real question may be… do we try to eliminate the reversion causing auto ignition or try to control this new ignition source with some type of valve?

Thanks for your input, we learn together,
Barry

NoDOHC 08-08-2010 03:48 AM

I thought that the hand-drawn pressure curves above corresponded to the burn curve below. I didn't intend to add confusion

Could you show the pressure curve for burn initiation @ 28 BTDC?

Barry Bordes 08-08-2010 08:16 AM

http://i287.photobucket.com/albums/l...ssurecurve.jpg

Notice the light-off hump at 30º BTDC, also later when the exhaust port opens it has still has 132 psi and 1750ºC temp.

Barry

NoDOHC 08-08-2010 02:45 PM

Peak pressure still at 38 degrees, if that engine were NA, I recommend that you advance the timing more. Turbo, you probably have it pretty much maxed out.

Are you sure that the exhaust port opening time on the chart is accurate? I would have expected the pressure to drop significantly more than 12 psi in 15 degrees of eccentric shaft rotation if the exhaust port were open. This is very close to the curve that would be followed with the port closed. I know that the exhaust port opens 75 degrees before BBDC = 195 ATDC, but I suspect that the trace may be inaccurate in scaling (which is weird, because the no-fire trace line looks Ok).

Can you continue the trace out to 250 ATDC? Your sensor should be able to read about that long.

Barry Bordes 08-08-2010 09:39 PM

Quote:

Originally Posted by NoDOHC (Post 125556)
Peak pressure still at 38 degrees, if that engine were NA, I recommend that you advance the timing more. Turbo, you probably have it pretty much maxed out.
Actually 851psi @ 40ATDC

Are you sure that the exhaust port opening time on the chart is accurate? I would have expected the pressure to drop significantly more than 12 psi in 15 degrees of eccentric shaft rotation if the exhaust port were open. This is very close to the curve that would be followed with the port closed. I know that the exhaust port opens 75 degrees before BBDC = 195 ATDC, but I suspect that the trace may be inaccurate in scaling (which is weird, because the no-fire trace line looks Ok).
The 5000 psi sensor's error of 1% would be 50 psi. It is probably having a difficult time with resolution down there. The exhaust port opening is written into the engine spec for the program. I estimated it at 196º ATDC. The pressure still has work to do driving the turbine wheel, it probably would show a more distinct drop off if NA. We probably need another sensor on that side of the housing (hopefully in the future one each in the exhaust and intake ports).


Can you continue the trace out to 250 ATDC? Your sensor should be able to read about that long.
No that is the standard span for the program's chart.

Barry

NoDOHC 08-10-2010 06:12 AM

Quote:

Originally Posted by Barry_Bordes
The 5000 psi sensor's error of 1% would be 50 psi. It is probably having a difficult time with resolution down there. The exhaust port opening is written into the engine spec for the program. I estimated it at 196º ATDC. The pressure still has work to do driving the turbine wheel, it probably would show a more distinct drop off if NA. We probably need another sensor on that side of the housing (hopefully in the future one each in the exhaust and intake ports).

You could be right. I am not used to looking at pressure curves for gasoline-fueled turbo engines. The valve opening on a piston engine is visible in the trace, even with their slow valve loft. Valve open actually looks a lot like the shift in the curve at 175 ATDC.

Libor 06-04-2011 08:50 PM

Bump this up.

Barry, are you going to do some tests with tighter or zero split?

Also I think there is slight misconception when should peak pressure occur. IIRC at 45° ATDC, rotor has most mechanical leverage over e-shaft, but peak pressure for optimal efficiency should occur much earlier.

Otherwise best of luck with your testing

Barry Bordes 06-05-2011 08:16 AM

Quote:

Originally Posted by Libor (Post 151968)
Bump this up.

Barry, are you going to do some tests with tighter or zero split?

Also I think there is slight misconception when should peak pressure occur. IIRC at 45° ATDC, rotor has most mechanical leverage over e-shaft, but peak pressure for optimal efficiency should occur much earlier.

Otherwise best of luck with your testing

Libor and DOHC,
You know how the rotor moves at 3:1 ratio to that of the eccentric shaft. That seems to be the sweet spot for the rotary, that is, 15º times 3 or 45º. This latest run with the new sensor has gone to 1000 psi for the first time. But the highest pressures seem to be around 45º. I think I am seeing a slight deviation in this with rpm.

But I have exactly the same thoughts as you. Looking at the chart, if we could have the ignition pressure rise as a continuation of the initial compression curve it would seem to be logical.

Barry




http://i287.photobucket.com/albums/l...s/1k47atdc.jpg

Libor 06-05-2011 08:36 AM

Quote:

Originally Posted by Barry Bordes (Post 152029)
But I have exactly the same thoughts as you. Looking at the chart, if we could have the ignition pressure rise as a continuation of the initial compression curve it would seem to be logical.

Barry

Exactly. I´ve been lately looking at these charts - granted, they come from piston engines but principal is the same. Pressure rise seems very delayed. And burn rate is so much different from piston engines, also takes much more time.

But as I said, carry on your testing! Nothing is better than actuall data:302:

Barry Bordes 06-05-2011 01:15 PM

http://i287.photobucket.com/albums/l...location-3.jpg

This chart actually predicts the sweet spot.

You have to look closly to see the location where pressure is highest. Too bad we don't have more hits around 40º.

Then you go to your ignition adjust the timing.

Barry


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