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-   -   Falcore (https://rotarycarclub.com/showthread.php?t=13364)

Force13b 02-10-2011 03:27 PM

Falcore
 
Well that's what i named him, yeah my car is a him. When i was going to buy the car most of my friends and family told me not to. So why not name it after a luck dragon. Anyways here's what it's gone through so far.

I bought it in April of 05 and my aim was for 400hp by 2011. It is now 2011 and i'm close (I think) but not quite there.

When i first got him home
http://i23.photobucket.com/albums/b3...423_1_full.jpg

I think i had it a full 2 days before i was already taking it apart Koyo rad install
http://i23.photobucket.com/albums/b3...23_12_full.jpg

5th gear sycro and full tranny rebuild.
http://i23.photobucket.com/albums/b3...r/DSC01555.jpg
There's my problem
http://i23.photobucket.com/albums/b3...r/DSC01592.jpg

Then i went to a Pettit ECU and underdrive Waterpump pully and Alt pully
http://i23.photobucket.com/albums/b3...r/DSC01424.jpg
http://i23.photobucket.com/albums/b3...r/DSC01752.jpg

Battery relocation
http://i23.photobucket.com/albums/b3...ar/move003.jpg

FMIC and AVC-R install
http://i23.photobucket.com/albums/b3.../FMIC001-1.jpg
Had to do some cutting to get the FMIC to fit
http://i23.photobucket.com/albums/b3...ar/FMIC006.jpg


Supra TT fuel pump
http://i23.photobucket.com/albums/b3...uelpump019.jpg

HKS intakes and B&M short shifter
http://i23.photobucket.com/albums/b3...stuff001-1.jpg
Had to polish the intakes....cuz that's important right :bigrolleyes:
http://i23.photobucket.com/albums/b3.../intake002.jpg
http://i23.photobucket.com/albums/b3...ewstuff004.jpg
B&M
http://i23.photobucket.com/albums/b3...ewstuff010.jpg

Dropped a few lbs with an HKS carbon TI exhaust
http://i23.photobucket.com/albums/b3...ewstuff006.jpg
http://i23.photobucket.com/albums/b3...ewstuff005.jpg

Then i went with Whiteline/noltec rear diff bushings
http://i23.photobucket.com/albums/b3...051209_001.jpg
Old ones cracked and leaking crap
http://i23.photobucket.com/albums/b3...ar/bushing.jpg
http://i23.photobucket.com/albums/b3...r/bushing1.jpg

Just before i started taking everything apart for Haltech platnum 1000, Escalade coils, AEM wideband, 99spec twins
http://i23.photobucket.com/albums/b3...ewstuff008.jpg
http://i23.photobucket.com/albums/b3...050709_004.jpg
http://i23.photobucket.com/albums/b3...050709_005.jpg
My buddy that was helping me with my haltech was also building a 1.5jz....lube that shaft
http://i23.photobucket.com/albums/b3...car/DHS005.jpg
So many wires
http://i23.photobucket.com/albums/b3...car/DHS002.jpg
Old on left new on right
http://i23.photobucket.com/albums/b3...car/turbo6.jpg
Fins on old turbo
http://i23.photobucket.com/albums/b3...car/turbo3.jpg
fins on new turbo
http://i23.photobucket.com/albums/b3...car/turbo5.jpg
Done
http://i23.photobucket.com/albums/b3.../finish001.jpg

Was getting some boost creep after midpipe install so i had to pull the turbos and port/grind out metal behind the WG flaper
http://i23.photobucket.com/albums/b3...091009_001.jpg
Before
http://i23.photobucket.com/albums/b3...r/turbo003.jpg
After
http://i23.photobucket.com/albums/b3...r/turbo007.jpg
I sprayed it pink so i could see how much i could take out and PINK MEENS DANGER!
http://i23.photobucket.com/albums/b3...r/turbo009.jpg
I forgot to take an after pic

Last thing i did was a new gauge for Water temp, Oil temp, Oil pres
http://i23.photobucket.com/albums/b3...r/IMG_1502.jpg
Again with the wires
http://i23.photobucket.com/albums/b3...r/gauge004.jpg
Done. Remote is for Peak recal, color change, C to F, set alams and so forth
http://i23.photobucket.com/albums/b3...r/gauge006.jpg

http://i23.photobucket.com/albums/b3...Falcore13b.jpg


http://i23.photobucket.com/albums/b3.../brakes001.jpg
Clean piston
http://i23.photobucket.com/albums/b3.../brakes002.jpg
Steal braded brake lines
http://i23.photobucket.com/albums/b3.../brakes003.jpg
I'm taking the calipers to be powder coated then everything will go back together.
http://i23.photobucket.com/albums/b3.../brakes008.jpg
powder coater Calipers
http://i23.photobucket.com/albums/b3...r/IMG_1777.jpg
http://i23.photobucket.com/albums/b3...r/IMG_1778.jpg
http://i23.photobucket.com/albums/b3...r/IMG_1779.jpg
http://i23.photobucket.com/albums/b3...r/IMG_1780.jpg


Fuel system is Rx7stores Ultimate fuel system. 850primarys and 1600secondarys Aeromotive FPR.
http://i23.photobucket.com/albums/b3...111709_001.jpg

Injetor Rehab blueprint
http://i23.photobucket.com/albums/b3...orrehab_p1.jpg

http://i23.photobucket.com/albums/b3...orrehab_p2.jpg



Meth system, i'm hopping to start this on the 6th
http://i23.photobucket.com/albums/b3...r/IMG_2036.jpg
http://i23.photobucket.com/albums/b3...r/IMG_2038.jpg

Force13b 02-10-2011 03:32 PM

Since heat is the enemy double so in a rotary i heat insulated the underside of the UIM. As things go for time consumption Polishing is #1 this takes a close 2nd.

Clean the ever living snot out of the UIM get every last piece of grease i can possibly scrub off of it
http://i23.photobucket.com/albums/b3...r/Jan29001.jpg
Start application
http://i23.photobucket.com/albums/b3...r/Jan29028.jpg
Finish
http://i23.photobucket.com/albums/b3...r/Jan29029.jpg

The Fuel system took me a while. I spent to much time cleaning.
http://i23.photobucket.com/albums/b3...r/Jan29030.jpg
http://i23.photobucket.com/albums/b3...r/Jan29032.jpg
http://i23.photobucket.com/albums/b3...r/Jan29033.jpg
http://i23.photobucket.com/albums/b3...stuff002-1.jpg
Switched to MSD coils for primarys and Escalade coils for secondarys
http://i23.photobucket.com/albums/b3...stuff001-1.jpg

Force13b 02-10-2011 03:33 PM

Got a bracket made for the coils and reloomed them up
http://i23.photobucket.com/albums/b3.../feb610003.jpg

I hate....HATE wiring fuuuuuu
http://i23.photobucket.com/albums/b3.../feb610002.jpg

And my aluminum door handles came in. The FD's stock plastic door handles suck big floppy donkey dick. Over time they'll warp or break. My driver side handle is warped and wont push the pin far enough down to open the door.
http://i23.photobucket.com/albums/b3.../feb610001.jpg

Force13b 02-10-2011 03:39 PM

Bought from dudemaaan on this forum.
http://i23.photobucket.com/albums/b3.../feb910003.jpg
RE hood struts
http://i23.photobucket.com/albums/b3.../car/parts.jpg
Ended up changing the fuel system around. I was told hooking the feed up to the secondary rail was better so that's the way i went. If you have any suggestions let me know.

Pump mounted
http://i23.photobucket.com/albums/b3...ar/meth002.jpg
Meth line i wrapped it since braided lines have a tendency to eat through things
http://i23.photobucket.com/albums/b3...ar/meth003.jpg
So i first tried to put the novel in the black coupler i had only problem is it's to thick and i couldn't thread on the backing to seal the coupler
http://i23.photobucket.com/albums/b3...ar/meth004.jpg
So i had to use an old blue coupler i had that's a bit smaller i'm sure it will work right but i need to find something else. You can see the silver washer looking thing on the blue i couldn't get that piece on the black coupler
http://i23.photobucket.com/albums/b3...ar/meth005.jpg
Fixed
http://i23.photobucket.com/albums/b3...ar/meth006.jpg
Pressure light Red when building Green when on
http://i23.photobucket.com/albums/b3.../meth001-1.jpg
Low level light
http://i23.photobucket.com/albums/b3.../meth002-1.jpg
Fuse block for pump
http://i23.photobucket.com/albums/b3.../meth003-1.jpg
http://i23.photobucket.com/albums/b3.../meth004-1.jpg
http://i23.photobucket.com/albums/b3.../meth005-1.jpg

Main power and main ground just left to run and a retune yaaa

Force13b 02-10-2011 03:44 PM

My first Dyno season was fun but my car was being a POS. First off i drove all the way to Palm springs on 1 rotor. Yeah i screwed up some wiring on my coils so 1 rotor was not working. Lets just say it was 1 of the most painful drives i have ever made. I felt like a Top Gear presenter, you know when they screw up and cars are all backed up behind them. Yeah that was me Laughing

I made it to my buddy's house at like 11:45 we got the coil issue figured out by like 130 ish and did some street tuning. During our street tune i'm sitting passenger seat. Glenn's (my friend) is doing like 100 and i see a little bunny come bounding out of the desert. I calmly say "Bunny" it runs out and runs smack into the side of my car :lol: Glenn barely swerved which i thanked him for, plow that stupid bunny don't spin us out into the desert at 100mph. I start laughing my ass off we go down and come back doing another pull and the bunny was gone. The fucker lived after running smack into the side of my car. We didn't get done tell like 3:00am. I woke up at like 530am and couldn't go back to sleep. We ended up leaving for the Dyno at like 730.

Dyno session didn't pan out though my car was being a little bitch. The ECU kept disconnecting from the laptop as soon as they started going. It was pulling hard friday night when we were street tuning it. I'm really not sure what's wrong with it. Here is the best video of my car from Saturday.
http://www.youtube.com/watch?v=xnP0cQ_jKDI
FIRE :lol:

We tried for about an hour and a half to get it to act like it's suppose to and it never did. The best pull i got was a 203hp at 6k rpm's Crying or Very sad The dyno graph was very sergey and all over the place. Hopefully i'll have it figured out by next month and do another dyno season.

Force13b 02-10-2011 03:47 PM

New tires YAAAAAAAAAAA my Volks can go back on finally dam ugly AVS rims are getting taken off. The back of my truck right now.
http://i23.photobucket.com/albums/b3...r/IMG_1964.jpg

Force13b 02-10-2011 03:50 PM

Rolling shots from Seven Stock i really need to get some body work done.
http://i23.photobucket.com/albums/b3...r/IMG_4585.jpg
http://i23.photobucket.com/albums/b3...r/IMG_4584.jpg

Force13b 02-10-2011 03:52 PM

Got myself a new used clutch still haven't mounted it yet.
http://i23.photobucket.com/albums/b3...r/IMG_0249.jpg

Finally got a trans cover. My car had been missing it since i bought it found it on ebay for 20$
http://i23.photobucket.com/albums/b3...r/IMAG0050.jpg

Also did some work on the interior lights. For some reason Mazda thought black was a good color for reflecting light inside the car. So i took them apart and painted them and put in an LED bulb holly crap it's like day time in my car now.
http://i23.photobucket.com/albums/b3...r/IMAG0048.jpg
http://i23.photobucket.com/albums/b3...r/IMAG0049.jpg
http://i23.photobucket.com/albums/b3...r/IMAG0051.jpg

Force13b 02-10-2011 03:56 PM

Finally got my fenders rolled and dropped the car 1.5inches all around

Before
http://i23.photobucket.com/albums/b3...r/IMG_1970.jpg

After
http://i23.photobucket.com/albums/b3...r/IMG_1971.jpg

Car also got himself a new home
http://i23.photobucket.com/albums/b3...r/IMG_2022.jpg

Got a custom splitter made
http://i23.photobucket.com/albums/b3...r/IMAG0069.jpg

Also started working on new bushings.
Before
http://i23.photobucket.com/albums/b3...r/IMG_2031.jpg
After
http://i23.photobucket.com/albums/b3...r/IMG_2032.jpg

Before
http://i23.photobucket.com/albums/b3...r/IMG_2028.jpg
After
http://i23.photobucket.com/albums/b3...r/IMG_2030.jpg


Got my steering rack bushings in what a PITA. Since i don't have new pillow balls yet it will be a while before i have the bushings pressed. I'm not in any hurry.

Force13b 02-10-2011 04:21 PM

Preliminary mount stuck out way to far.
http://i23.photobucket.com/albums/b3...r/IMG_0008.jpg
http://i23.photobucket.com/albums/b3...r/IMG_0002.jpg
http://i23.photobucket.com/albums/b3...r/IMG_0010.jpg

Fixed
http://i23.photobucket.com/albums/b3...r/IMG_0011.jpg


That's it so far...i think

Duffman692002 02-10-2011 09:06 PM

Lookin' good. :icon_tup:

TitaniumTT 02-10-2011 10:02 PM

You're gay, or your cars gay.... cars are she's.... like boats..... and for good reasons ;)

Glad to see you over here Tyler. Car looks awesome, now bring it to Deals! Or at least yourself.

TitaniumTT 02-10-2011 10:02 PM

You're gay, or your cars gay.... cars are she's.... like boats..... and for good reasons ;)

Glad to see you over here Tyler. Car looks awesome, now bring it to Deals! Or at least yourself.

djmtsu 02-10-2011 10:11 PM

Sooo.....all that work and rocking a 6spd RX-8 knob?

You need to go to Rotary Performance and get one of their 5spd RX-8 knobs.

Just giving you hell, great build!

TitaniumTT 02-10-2011 10:28 PM

I rock an RX8 6-spd....knob...... What are ya trying to say DJ? ;)

Force13b 02-10-2011 11:12 PM

Quote:

Originally Posted by djmtsu (Post 139909)
Sooo.....all that work and rocking a 6spd RX-8 knob?

You need to go to Rotary Performance and get one of their 5spd RX-8 knobs.

Just giving you hell, great build!

I got it for free. I'm going to hit with a heat gun see if i can get the jewel out and put something else under it.
Quote:

Originally Posted by TitaniumTT (Post 139913)
I rock an RX8 6-spd....knob...... What are ya trying to say DJ? ;)

You're gay, or your cars gay

TitaniumTT 02-11-2011 02:23 AM

Insta-ban!!!!!!!

djmtsu 02-11-2011 07:49 AM

I give you a break Brian since your FC was temporarily a 6spd.

There is a way to pop the glass out. I remember when Phil's FD had an RX-8 shift knob that had a piece of CF sticker under the glass to cover the 6spd pattern. The metal trim on top is just glued on, so you can pry it off and then re-glue it too.

TitaniumTT 02-11-2011 12:35 PM

That tranny shall be resurected and returned to it's glorious mad tyte quick shifting and prefect ratio's. SHE (and therefore not gay becuase she constantly fucks me :rofl:) was a 4s 0-60 car with that trans. Pulled sooooo hard

Just to be politically correct though I have both the 5 and 6 spd RX8 knobs ;)

Force13b 02-11-2011 01:41 PM

Quote:

Originally Posted by TitaniumTT (Post 139967)
That tranny shall be resurected and returned to it's glorious mad tyte quick shifting and prefect ratio's. SHE (and therefore not gay becuase she constantly fucks me :rofl:) was a 4s 0-60 car with that trans. Pulled sooooo hard

Just to be politically correct though I have both the 5 and 6 spd RX8 knobs ;)

Not gay? yet here you are talking about Tranny's...i'm just sayin'

My5ABaby 02-11-2011 02:28 PM

I call my cars shes because I don't get into any dudes...

TitaniumTT 02-11-2011 02:43 PM

heehee heehee hee... nice

We're still waiting to hear from DJ to see if his tranny was actually siezed or not :rofl:

Force13b 02-11-2011 03:48 PM

Quote:

Originally Posted by My5ABaby (Post 139978)
I call my cars shes because I don't get into any dudes...

bunch of hetero fags on this forum

My5ABaby 02-11-2011 04:29 PM

Quote:

Originally Posted by Force13b (Post 139989)
bunch of hetero fags on this forum

:confused:

TitaniumTT 02-11-2011 04:33 PM

Its an evil forum BAW thing ;)

Force13b 02-11-2011 07:56 PM

Quote:

Originally Posted by My5ABaby (Post 139991)
:confused:

:rofl:

Force13b 02-13-2011 11:10 PM

Fuel pressure sender for data logging in my Haltech
http://i23.photobucket.com/albums/b3...IMG_0015-1.jpg

TitaniumTT 02-13-2011 11:22 PM

Nice... nice.... where's you EMAP sensor ;)

Force13b 02-14-2011 11:48 AM

Quote:

Originally Posted by TitaniumTT (Post 140227)
Nice... nice.... where's you EMAP sensor ;)

I use a 3bar GM Map sensor. I don't even know what an Emap sensor is that some fancy Motec thing?

My5ABaby 02-14-2011 12:08 PM

Quote:

Originally Posted by TitaniumTT (Post 139993)
Its an evil forum BAW thing ;)

Ah, the BAW thread(s). I looked once, thought it was stupid, and never looked back. :ugh2:

Force13b 02-14-2011 12:19 PM

Quote:

Originally Posted by My5ABaby (Post 140309)
Ah, the BAW thread(s). I looked once, thought it was stupid, and never looked back. :ugh2:

:willy_nilly:

You just need to believe in the love that exists between 2 dudes and you'll fit right in

TitaniumTT 02-14-2011 02:20 PM

Quote:

Originally Posted by Force13b (Post 140305)
I use a 3bar GM Map sensor. I don't even know what an Emap sensor is that some fancy Motec thing?

Exhaust
Manifold
Absolute
Pressure

Talk to Glennypoo about it... as I'm assuming he's the one that talked you into the FPSI

Quote:

Originally Posted by My5ABaby (Post 140309)
Ah, the BAW thread(s). I looked once, thought it was stupid, and never looked back. :ugh2:

Bite your tongue, it can be quite fun.

Quote:

Originally Posted by Force13b (Post 140312)
:willy_nilly:

You just need to believe in the love that exists between 2 dudes and you'll fit right in


Force13b 02-14-2011 06:11 PM

Quote:

Originally Posted by TitaniumTT (Post 140333)
Exhaust
Manifold
Absolute
Pressure

Talk to Glennypoo about it... as I'm assuming he's the one that talked you into the FPSI

Again with the acronyms. I'm guessing FPSI is fuel pressure and actually he didn't. When i setup my fuel system i got done setting the 40psi at idle and shut the hood and thought lota good that gauge does. Did some reading found the pick up and ran some wires.

As for EMAP i honestly don't know what that would do for me. Enlighten me o mighty one. As long as i can get a 0-5v pickup i'm sure i could wire it into the haltech

diabolical1 02-14-2011 10:04 PM

Quote:

Originally Posted by Force13b (Post 139841)
The FD's stock plastic door handles suck big floppy donkey dick.

:D why don't you go for broke and say how you REALLY feel about them?

TitaniumTT 02-15-2011 12:38 AM

Quote:

Originally Posted by Force13b (Post 140357)
Again with the acronyms. I'm guessing FPSI is fuel pressure and actually he didn't. When i setup my fuel system i got done setting the 40psi at idle and shut the hood and thought lota good that gauge does. Did some reading found the pick up and ran some wires.

As for EMAP i honestly don't know what that would do for me. Enlighten me o mighty one. As long as i can get a 0-5v pickup i'm sure i could wire it into the haltech

Acrynoms are good... get up on them YLCSP :rofl:

EMAP is nice for tuning for a few reasons.... specifically for you and I, it allows us to see a better place to run the transition. There comes a point when the EMAP gets so high the turbo's are basically a cork in the exhaust killing power. Using the EMAP to set the transition allows for tuning a smoother one.

EMAP is also nice for tuning timing and you can use it to trim fuel while cruising.... but that's fancy Motec shit

My EMAP sensor is the same as yours and my MAP sensor, just plumbed differently

Force13b 02-15-2011 10:59 AM

Quote:

Originally Posted by TitaniumTT (Post 140395)
Acrynoms are good... get up on them YLCSP :rofl:

EMAP is nice for tuning for a few reasons.... specifically for you and I, it allows us to see a better place to run the transition. There comes a point when the EMAP gets so high the turbo's are basically a cork in the exhaust killing power. Using the EMAP to set the transition allows for tuning a smoother one.

EMAP is also nice for tuning timing and you can use it to trim fuel while cruising.... but that's fancy Motec shit

My EMAP sensor is the same as yours and my MAP sensor, just plumbed differently

Acronyms sucks i work for a DoD contractor i hear enough of them at work.

I'm not sequential so i don't have a transition. But i see what your saying. So you run a basic 3bar GM MAP but run what a braided line from your DP into it?

Force13b 02-15-2011 11:00 AM

Quote:

Originally Posted by diabolical1 (Post 140388)
:D why don't you go for broke and say how you REALLY feel about them?

I could have gone with suck 90yr old saggy testicles

TitaniumTT 02-15-2011 12:01 PM

Quote:

Originally Posted by Force13b (Post 140430)
Acronyms sucks i work for a DoD contractor i hear enough of them at work.

I'm not sequential so i don't have a transition. But i see what your saying. So you run a basic 3bar GM MAP but run what a braided line from your DP into it?

Why bother with twins if they're non-sequential? I've been there and yeah its smooth, but damn that kick in the ass <2.5k is awesome

Running EMAP in the DP could be useful info, but it wouldn't help with the tuning aspect of it, the line needs to be pre-turbo. I've got an SS 1/8" to -3 adapter threaded into the manifold. From there I've got 2' of SS brake line. At the end of that is a female -3. Then 8" of -3 braided with a male crimped on one end, and a female on the other. The MAP sensor is mounted in a billet mount threaded for 1/8" npt, so you just thread your adapter in there and the braided line screws on. The nipple on the actual sensor presses into an o-ring in the mount, trick little piecem eliminates all the fluctuations and shit you get from vaccuum tubing and the chances of the line getting pierced or blowing off are basically nill.

lt1_fd3s 02-15-2011 12:30 PM

Quote:

Originally Posted by TitaniumTT (Post 140439)
Why bother with twins if they're non-sequential? I've been there and yeah its smooth, but damn that kick in the ass <2.5k is awesome

sequential is fine... as long as you never spool the 2nd turbo... but after you play above 4000 (4500??) WOT, one turbo between 2500 -> 4000 (4500??) is just lag!!!

and of course, if you happen to be partial throttle... because, i dont know, you're playing in the mountains, you hit the tranisition point of the turbos and you don't have enough exhaust flow so you go from 7-8 lbs on one turbo to 0 LBS! on both turbos..and the car falls on its face...

and let's not even talk about what happens when your in the middle of a curve and the 2nd turbo decides it's time to spool!!! previous owner's hubby got a little scared when i did that... twice...

Force13b 02-15-2011 01:10 PM

Quote:

Originally Posted by TitaniumTT (Post 140439)
Why bother with twins if they're non-sequential? I've been there and yeah its smooth, but damn that kick in the ass <2.5k is awesome

Running EMAP in the DP could be useful info, but it wouldn't help with the tuning aspect of it, the line needs to be pre-turbo. I've got an SS 1/8" to -3 adapter threaded into the manifold. From there I've got 2' of SS brake line. At the end of that is a female -3. Then 8" of -3 braided with a male crimped on one end, and a female on the other. The MAP sensor is mounted in a billet mount threaded for 1/8" npt, so you just thread your adapter in there and the braided line screws on. The nipple on the actual sensor presses into an o-ring in the mount, trick little piecem eliminates all the fluctuations and shit you get from vaccuum tubing and the chances of the line getting pierced or blowing off are basically nill.

Because i couldn't afford a single at the time :lol:

I don't know if i'm sophisticated enough to pull something like that off. Perhaps something i'll look into when i get to single turboing the car


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