HOW-TO: Install tweeters into your door panels
 

Here's my project for the day: Install the tweeters from my set of separates into the door.

I originally planned to make tweeter pods to go up by the mirror, but since I didn't feel like fiberglassing anything, I decided the space between the vents and the door handle would be a good spot to mount my tweeters. I checked and there was abundant space, so I went for it.

Here's the spot I decided on.
http://img.photobucket.com/albums/v2...install001.jpg

Step 1: Figure out your placement.
http://img.photobucket.com/albums/v2...install003.jpg

Step 2: Trace it with a sharpie. Luckily for me, I had a hole bit in a drill kit that was the right size for this. I wanted the hole to be a bit bigger than the tweeter, because I would snug it in with the door covering.
http://img.photobucket.com/albums/v2...install004.jpg


Step 3: Drill a pilot hole in the center of your circle. Be careful! You don't want to shred the vinyl covering on the outside of the door. All drilling/cutting/whatever takes place on the inside of the door.
http://img.photobucket.com/albums/v2...install008.jpg

Step 4: Drill your hole for your tweeter. I really suggest getting a hole bit like I used to make a nice, clean cut.
http://img.photobucket.com/albums/v2...install010.jpg

Important note: Don't try to cut the hole for the tweeter all at once. Go slowly, stop and check your depth. You do NOT want to cut the vinyl out while you cut the plastic!

Step 5: Finish your cut of the plastic, and peel it off the vinyl, like so.
http://img.photobucket.com/albums/v2...install011.jpg

Step 6: Using a sharp knife, cut slits from the center of your pilot hole out towards the tweeter hole.
http://img.photobucket.com/albums/v2...install014.jpg

Step 7: Push your tweeter through the vinyl until it's flush the way you want it.
http://img.photobucket.com/albums/v2...install017.jpg

Step 8: Secure the tweeter using a hot glue gun, or however you feel like doing it.
http://img.photobucket.com/albums/v2...install020.jpg

And this is how it ends up:

http://img.photobucket.com/albums/v2...install024.jpg

And here they are back in the 'vert.

http://img.photobucket.com/albums/v2...install025.jpg
http://img.photobucket.com/albums/v2...install026.jpg