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Old 09-28-2010, 09:46 AM   #2
TitaniumTT
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Using the previously drilled hole as a guide I busted out The Ole' Joint Jigger. Absolutely invaluable tool for certain things. I took my time setting it up and knocked out a fishmounth. The tube that I got for the ends is some really stuout stuff. 1" OD 1/2" ID.



Perfectly square and true.



Welded a section of tube on for the mounts and made another test fit.



With one side mounted and a level on the bar we can check for clearances and man oh man is it tight! From the front



And from the back. ~3/16" clearance! Better hope that 400+BHP motor doesn't rock. It does, but we'll address that later on



Now that I'm sure everything clears as it should I can finish the other side as a perfect copy and mount it up.



With one side of the bar inplace we can pull a measurement and add slightly too it - 1/8" just for pre-load if you will . Not to mention I've only once been the guy saying, "I cut it twice and it's still to short!!"
Again, taking time to set stuff up pays off in the end.



After I checked everything for fit I welded everything up. The heat into the bar caused it to lengthen so much that I couldn't get it to fit. It took a while for it to cool before I could get it in. The time I spent scratching my head as to how that extra 1/8" appeared allowed it to cool enough.



And from the front. Now it's starting to look like something

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