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Old 05-23-2011, 06:01 PM   #18
NoDOHC
The quest for more torque
 
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Join Date: Sep 2008
Location: Sheboygan, Wisconsin
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Quote:
Originally Posted by Barry_Bordes
NoDOHC, check the remaining good seal under a microscope for a crack where the others failed.

Also what water pump are you running?

Did you bevel the spark plug holes? It appears that way from the pictures.

Barry
I looked at it as carefully as I could and didn't see anything (I didn't want to get yelled at for using the magna-flux at work again).

I re-used that seal. I have over 2500 miles on the engine since the failure and have had no issues.

Stock water pump, stock radiator (a lot of fins are rotted out, I am replacing it).

I read this thread earlier and I found the tell-tale pattern on my housings, so I figured that beveling the edges was a good idea that may keep me from losing an engine. It survived 3000+ miles on the street just fine, but didn't survive the dyno run.

I should have backed out of the throttle and had the dyno turn the loading down, My coolant temp was about 125 C when the seal went. I went to the dyno since then and had no issues (with the temp under 115 C) I think that the spark plug boss grows too much relative to the unsupported housing around it. I have considered welding a brace in (parallel with the coolant flow) to keep the surrounding housing growing at a similar rate to the spark plug hole (although the spark plug hole has threads in it).

I like racing beat's idea - if I had this information before I rebuilt the engine, I probably would have done that.
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1986 GXL ('87 4-port NA - Haltech E8, LS2 Coils. Defined Autoworks Headers, Dual 2.5" Exhaust (Dual Superflow, dBX mufflers)
1991 Coupe (KYB AGX Shocks, Eibach lowering springs, RB exhaust, Stock and Automatic)
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