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Old 11-20-2010, 07:59 PM   #1
imstillonjava
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Another thing I wanted to try to do, was duct my N-tech brake backing plates. The FEED bumper has such small openings to duct from...they're great for the IC/radiator/oil coolers...but such a small inlet is left available for the brakes.

I decided to try my hand at fiberglassing. I remember the guys making the carbon seat for Formula SAE maybe 4 yrs back in school. How hard could it be? I tried to find the cheapest DYI writeup on it, to tried my hand at budget duct making.

Fabricated myself a "mold" with my $2 glue gun, leftover corrugated board, solo cups, and a coke can....plus generous amounts of duct tape. "Ghetto" much? hahaha.



I read somewhere that duct tape was a good enough surface to free the fiberglass from, so...resin, hardener, and sheets of leftover fiberglass from an old project were put to the task.


I made a top and bottom, snipped off the excess with my do-everything-tin-shears...


Checked for some type of flushness between the halves..




Fiberglassed the two halves together, and then did a lazy man's job of sanding and painting them black.


It actually ended up slipping quite well over the lip of the FEED opening (GO ME!),


And it looks like it has relatively good ground clearance. I'd prefer if the duct ended up being more flexible instead of rigid, I decided to soft mount the duct with zipties so that it has some give if I do end up scraping it somehow....we'll see how long it works out for!


Unnoticeable, right?




I'm currently testfitting the hose to get the right length down and figure out a good place to secure it without interferring with the wheel at full lock. But I'm a slow worker since I've been distracted with going out, studying, gym, and Black Ops :X Hopefully that gets done this week, and I'll have more updates!

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