AZRR CYM FD Build Coming Together

RCCAZ 1 · 06-20-2011, 11:08 AM

It's been quite some time since I posted up any new changes, so I thought I've give everyone an update.

Ahhhh, cool air! Charged with R-12. After 2.5 years, I got off my lazy butt and fabbed up lines, checked for leaks, then charged the system. Working GREAT. Thanks to Fritz Flynn for an old AC line with the required ends for my extension line, and Eric Greenbank (Tripple 7s) for his guidance on evacuating and charging the system. Here are some pics of how I did it!

First off, I planned from the start to eventually have AC 2 years ago when designing my Monster Vmount, so I fabricated mounts for my condenser early on on my radiator. The condenser sat in the car for the past 2 years with the ends covered to minimize contamination.

So, about a month ago, I looked at all of my stock lines and tried to identify a place to mount the dryer. Since the engine bay was extremely short on space I had to get creative. Here's what I came up with. Cut a hole in my bumper support and ran the AC dryer lines through my drivers side headlight assembly, right beside my oil cooler:

The stock high pressure line (smaller one) required no additional lengthening. Just patient and careful reshaping to get the bends I wanted. Next, I needed an extension line for my low pressure line (larger line) that comes out of the compressor and attaches to the condenser. Due to my Vmount design and shrouding, I needed to create an extension line to make this connection possible. Here's a pic of my solution (note thick black line) for looping the line around my front Vmount support bracket:

Finally, it was time to pull a vacuum and see if it held pressure. Crap, what's that hissing sound.... a leak in my condenser. Pulled it all apart, got the condenser leak welded up, pressure tested, and viola! Holds 30 inches of vacuum. After that we pulled vacuum on he car for 24 hours to make sure nothing leaked before charging the system!!

Here's a pic with the intercooler reinstalled:

This install was actually not that bad. You just need to take your time, get creative with line fabrication, and stick with it. Hopefully this thread will inspire more Vmount owners to give AC installation a shot!

I drove the past 2 years from Phoenix to So Cal for Sevenstock through the SW Deserts without AC and vowed that last year would be my last hot ride. Hopefully it will continue to hold true. So far, so good!!

06-20-2011, 11:08 AM	#1
RCCAZ 1 Rotary Fanatic Join Date: Mar 2008 Location: Phoenix, AZ Posts: 288 Rep Power: 18	Vmount AC install completed! It's been quite some time since I posted up any new changes, so I thought I've give everyone an update. Ahhhh, cool air! Charged with R-12. After 2.5 years, I got off my lazy butt and fabbed up lines, checked for leaks, then charged the system. Working GREAT. Thanks to Fritz Flynn for an old AC line with the required ends for my extension line, and Eric Greenbank (Tripple 7s) for his guidance on evacuating and charging the system. Here are some pics of how I did it! First off, I planned from the start to eventually have AC 2 years ago when designing my Monster Vmount, so I fabricated mounts for my condenser early on on my radiator. The condenser sat in the car for the past 2 years with the ends covered to minimize contamination. So, about a month ago, I looked at all of my stock lines and tried to identify a place to mount the dryer. Since the engine bay was extremely short on space I had to get creative. Here's what I came up with. Cut a hole in my bumper support and ran the AC dryer lines through my drivers side headlight assembly, right beside my oil cooler: The stock high pressure line (smaller one) required no additional lengthening. Just patient and careful reshaping to get the bends I wanted. Next, I needed an extension line for my low pressure line (larger line) that comes out of the compressor and attaches to the condenser. Due to my Vmount design and shrouding, I needed to create an extension line to make this connection possible. Here's a pic of my solution (note thick black line) for looping the line around my front Vmount support bracket: Finally, it was time to pull a vacuum and see if it held pressure. Crap, what's that hissing sound.... a leak in my condenser. Pulled it all apart, got the condenser leak welded up, pressure tested, and viola! Holds 30 inches of vacuum. After that we pulled vacuum on he car for 24 hours to make sure nothing leaked before charging the system!! Here's a pic with the intercooler reinstalled: This install was actually not that bad. You just need to take your time, get creative with line fabrication, and stick with it. Hopefully this thread will inspire more Vmount owners to give AC installation a shot! I drove the past 2 years from Phoenix to So Cal for Sevenstock through the SW Deserts without AC and vowed that last year would be my last hot ride. Hopefully it will continue to hold true. So far, so good!!