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Fabrication Show off the parts that you've built from scratch or highly modified

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Old 09-28-2011, 11:22 PM   #1
TitaniumTT
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From the back..... that piece on the right all by itself is going to mark the back of the box that I will use to haul tools, jacks, stands, chairs, food, etc etc etc...... Then there will be 10gals of fuel, and of course the tires. One of the keys to TIG welding is to keep things as tight as possible. That piece is held in by tension. However, I have also found that what you need to do before welding a piece like that in place is leave the last little bead open, or drill a small hole in the tube. As you weld, obviously shit gets hot, shit expands the air inside, and you go for that last little piece of weld and the escaping air blows the AL all over the place including up the torch.



Supports for the tongue, all jigged up, notice the square tubing keeping everything on the same plane





Here is where I started getting a little out of control with the gusseting. It started with this little piece underneath the tongue where there isn't a piece running side to side. I figured this would be a good joint to strengthen as it's about dead center in the trailer, and the box will sit right there, and right there inside the box is going to be a heavy series 24 Deep Cycle battery.... so that's where it started

Attached Images
File Type: jpg Trailerpst6.jpg (90.0 KB, 299 views)
File Type: jpg Trailerpst7.jpg (169.3 KB, 298 views)
File Type: jpg Trailerpst8.jpg (148.7 KB, 296 views)
File Type: jpg Trailerpst9.jpg (146.0 KB, 295 views)
File Type: jpg Trailerpst10.jpg (149.7 KB, 297 views)
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2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter
2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins
1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle
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It's a truck with a steel gate on the back. Just a statement of fact

Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff....
No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon.
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Old 09-28-2011, 11:33 PM   #2
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And this is where it started getting a little out of control......

I started with a .125" piece of 5052 (I think) and cut it into a gusset.



Then I looked over at the dimple die set that I had bought 3 months prior for a project that didn't materialize and decided it was time to start playing around with it.

Start by cutting out the appropriate size hole



Then press, weld, and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and repeat and take a picture





It might be a little overkill, but I don't care, it had to look symetrical.

I also had a bunch of 3031 perforated AL left over from my hood project. I knew I wanted to carry a bunch of fuel with me to the track in 5 gal Jerry Jugs, a solid floor would collect a bunch of shit, so this stuff was perfect. Welding .050 perforated AL to .125" 5052 is a BIOTCH!!!!!!! but the look is alot cleaner than using rivets.

I didn't think it would have been strong enough, and honestly it might not have been, but I decided to hold off on reenforcing that until another time. As it turned out, when I started positioning the axle, I didn't need to. The axle tube fits flush underneath the flooring and center in the tanks. Got lucky there.



Attached Images
File Type: jpg Trailerpst11.jpg (96.7 KB, 289 views)
File Type: jpg Trailerpst12.jpg (108.5 KB, 286 views)
File Type: jpg Trailerpst13.jpg (137.0 KB, 289 views)
File Type: jpg Trailerpst14.jpg (124.1 KB, 288 views)
File Type: jpg Trailerpst15.jpg (143.3 KB, 289 views)
__________________
-The Angry Stig-
DGRR 2009, 2011, 2012 & 2013 - Best FC

DEALS GAP!! WOOHOOOO!!!!!

2015 Audi S4 - Samantha - Zero Brap S4
2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter
2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins
1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle
1988 'Vert - In progress
1988 FC Coupe - Gretchen -The attention whore BEAST!


I'm a sick individual, what's wrong with you?
I'm pure Evil
I'm still insane, in the best possible way.
I think Brian's idea of romance is using lube.
Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion.
You win with your thread. Most everything
It's a truck with a steel gate on the back. Just a statement of fact

Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff....
No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon.
-Angry Motherf*cker Mode ENGAGED-

Last edited by TitaniumTT; 09-28-2011 at 11:41 PM.
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Old 09-28-2011, 11:40 PM   #3
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Mmmmmmmmmmmmmmmmmmmmmmmmmmmm Enkie 18" RPF1's and Hoosier R6 in a 245/35/18 front and a 275/35/18 rear... yum.... and sticky



Here you can start to see the general layout and what I was going for. Box in the front for everything you could possibly need (and it seems everytime I go to the track, the list get's longer) including a charged battery, 10 gallons worth of fuel, and of course the tires.



It took a while to find a box that would fit where I wanted it too. Then it took a while to figure out how far to spread the round tubes to get the tires at the right hieght, then it took me getting lucky to already have access to a pair of jugs that were at the right height. At the end of the day, it was my OCD that lead to me having everything at the same height on the same plane, yes I am that guy.





More pics to come, it's time for bed now. Like I said, the thing actually moves and I've used it a few times, BUT, there are always things to do to make these little toys better
Attached Images
File Type: jpg Trailerpst16.jpg (143.6 KB, 288 views)
File Type: jpg Trailerpst17.jpg (176.3 KB, 291 views)
File Type: jpg Trailerpst18.jpg (187.3 KB, 288 views)
File Type: jpg Trailerpst19.jpg (169.7 KB, 287 views)
File Type: jpg Trailerpst20.jpg (136.1 KB, 291 views)
__________________
-The Angry Stig-
DGRR 2009, 2011, 2012 & 2013 - Best FC

DEALS GAP!! WOOHOOOO!!!!!

2015 Audi S4 - Samantha - Zero Brap S4
2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter
2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins
1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle
1988 'Vert - In progress
1988 FC Coupe - Gretchen -The attention whore BEAST!


I'm a sick individual, what's wrong with you?
I'm pure Evil
I'm still insane, in the best possible way.
I think Brian's idea of romance is using lube.
Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion.
You win with your thread. Most everything
It's a truck with a steel gate on the back. Just a statement of fact

Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff....
No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon.
-Angry Motherf*cker Mode ENGAGED-
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Old 09-29-2011, 12:36 AM   #4
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Very nice Brian! Are you going to pull that to events with the FC? I meant to catch you at DGRR to show you the hitch I have (I believe you were the one that asked about it before). I'm anxious to see the final result and what wheels you are using.
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